Product Description
As per technical specifications provided by customers, we offer a wide range of Railway Spherical Washer in multiple bolt sizes. These washers are offered in various materials and can be designed in diverse materials too according to buyer demand. With their unique and innovative design features, these washers can be suitably utilized in heavy-duty bolted joint applications. Rail Spherical Washer types we offer give benefits of an enlarged contact area at a reduced surface contact pressure. Plus, proper corrosion protection is provided in all washers designed and delivered from our end.If you're looking for the perfect railway spherical washer, then look no further. Our railway spherical washer is designed for durability and reliability with its anti-corrosion coating. It is highly resilient during transport, with its low-weight design, yet tightly fitted for use in any product. The perfect choice for any job.
Precision Engineering for High-Load ApplicationsDesigned with precision tolerances and premium materials, our spherical washers ensure stable and secure connections even under extreme loads. The spherical shape allows for automatic adjustment under angular misalignment, making them ideal for railway track assembly and heavy machinery installations. Each washer provides consistently reliable performance, maintaining alignment and reducing wear over time.
Customizable Specifications for Diverse NeedsWe manufacture spherical washers in a range of sizes (M10M64) and thicknesses (530 mm) as per customer requirements. With inner and outer diameters tailored to your exact specifications, our washers offer ultimate flexibility. Surface treatments, such as zinc plating or galvanization, further enhance corrosion resistance and suit various environmental demands.
Exceptional Durability and Anti-Corrosive FinishOur washers undergo rigorous surface treatments, resulting in a smooth, anti-corrosive finish that withstands harsh conditions, including up to 400C operating temperatures. This ensures a longer service life and reliable performance, which is crucial for both railway and heavy engineering projects exposed to demanding environments.
FAQs of Railway Spherical Washer:
Q: How are the Railway Spherical Washers manufactured to ensure precise fit and durability?
A: Our spherical washers are made from high grade steel, shaped to DIN 6319 or IS standard using advanced manufacturing processes. Each washer is finished with anti-corrosive treatments and controlled for tolerance within 0.01 mm, ensuring a precise fit, enhanced hardness (3845 HRC), and robust long-term durability.
Q: What is the primary usage of these spherical washers in railway and heavy engineering applications?
A: The primary usage is in railway track assembly, precision leveling, and heavy engineering projects. These washers compensate for angular misalignments between surfaces, distribute loads evenly, and maintain secure connections, which is vital for structural safety and longevity.
Q: When should I opt for a zinc plated versus a galvanized surface treatment?
A: Choose zinc plating for indoor or mildly corrosive environments where appearance and light corrosion resistance are priorities. Galvanized washers are more suitable for outdoor or highly corrosive settings, as this treatment offers superior protection against rust and weather-related damage.
Q: Where are these washers typically installed and shipped from?
A: Our washers are commonly installed in railway tracks, heavy machinery, and structural assemblies requiring high-load performance. As exporters, manufacturers, and suppliers based in India, we ship globally, with packaging customized in wooden boxes or cartons to ensure safe delivery.
Q: What are the benefits of using a spherical washer compared to a flat washer?
A: Spherical washers automatically compensate for angular errors between bolted surfaces, preventing edge loading, minimizing component wear, and improving load distribution. This leads to safer, more reliable assemblies and reduces maintenance requirements over time.
Q: How does the customization process work for inner diameter, outer diameter, and thickness?
A: Customization starts with client specifications or engineering drawings. We tailor the inner and outer diameters and thickness (typically 5 mm to 30 mm) per customer requirements, ensuring each washer is optimally suited for its intended application and fit.